Our Services
1. TI-18 FULL BODY ULTRASONIC
The TI-18 ultrasonic inspection process includes sixteen (16) flaw detection transducers, coupled with two (2) compression wave thickness transducers provide an inspection unequaled in today's marketplace. Flaw detection transducers, set at increments of twenty-two and one half degrees provide total analysis for all imperfections regardless of their orientation. Transducers at each end of the inspection array are capable of interrogation of imperfections within two (2) inches of the exposed plain end of the pipe. Due to the inherent flexibility of the array setup, requested customer specifications can easily and quickly be set.
The width of the transducer's beam, frequency and size, are used to calculate the maximum helix permissible for any given diameter and wall thickness of material being inspected. This helix is constantly being recomputed and displayed on a digital readout by a microprocessor driven totalizer.
2. TI-10 FULL BODY ULTRASONIC
The TI-10 ultrasonic inspection process is intended for those customers that want an inspection that is equivalent to standard ultrasonic inspection offered in today's marketplace. Not only is this process sensitive to those imperfections that occur in the longitudinal and transverse geometrics, but also included are four (4) oblique flaw detection transducers, set angles established by customer specifications. The associated production speeds approach those obtainable by EMI (Electromagnetic Inspection).
Although the TI-10 inspection uses less transducers, all other associated criteria of the TI-18 inspection is incorporated to insure the highest quality available in the marketplace today.
3. TI-6 FULL BODY ULTRASONIC
The TI-6 ultrasonic inspection process has all the features of the TI-10 process described in the previous paragraph, with the exception that no oblique angles are included. This inspection process is provided specifically for the client who is primarily interested in an inspection equivalent to EMI, but with improved sensitivity to internal imperfections and an enhanced wall thickness measurement.
Gamma systems used in today's EMI machines indicate relative wall changes based upon a known area thickness. At best, coverage of the pipe wall is about twenty-five percent (25%). The TI-6 inspection, unlike the gamma systems, offers real time ultrasonic thickness inspection based on the actual velocity of the material being inspected. The data provided by this type of inspection offers accuracy of approximately plus or minus one thousandth of an inch (.001"). The inspection coverage is a minimum of one hundred and ten percent (110%), and is unequaled by today's gamma systems.
4. FULL LENGTH UT WELD LAMINATION
Ultrasonic scans of the weld area of the pipe, using the proper transducers and inspection according to TI evaluations of the material. Special customer requirements will be provided with individual quotes.
5. 3D-VISONIC™ VIRTUAL IMAGING
The latest technology required to reach the world's deepest oil and gas well depth, is Technical Industries, Inc., proprietary latest innovation. Now our customers can view, (walk) the pipe from inside, outside, and as a flat plate, stop at any point and view the wall thickness, and condition of the pipe. By using the proper algorithm you can calculate the burst rate, collapse rate, and (tensile strength) pull rate of each joint, obtain a permanent record, and by comparing recent inspections to previous ones, thus enabling the client to project future life expectancy, and usage of the pipe.
6. FULL BODY DIGITAL 64 POINTS AVERAGE DATA WALL PACKAGE
- Includes the calculations of all the readings within 1/4" CSA slice.
- Recording the minimum, maximum & the average of the 64 points (1/4" each) of the CSA slices. Offered only with Full Length UT TI-18 which includes scanning the pipes for defects every 22.5 degrees along the surface of the pipe.
7. VISONIC™ VIRTUAL IMAGING TI-18
This Technical Industries, Inc., proprietary technology provides a virtual image of the inspected pipe in a 1/4" (CSA) helix. The data is stored on a server. This provides the customer with a 3D view of the pipe condition of the inside and the outside. Also the pipe can be viewed as a flat plate. The customer can stop at any point and examine the condition and read the wall thickness within 2/1000" accuracy. By using the proper algorithm, the customer can calculate the burst, collapse, and tensile strength of each pipe. The customer will be able to compare previous conditions to a recent one and be able to project future life expectancy of the pipe. This service is provided with Full Length UT TI-18 which includes scanning the pipes for defects every 22.5 degrees along the surface of the pipe.
8. ELECTRONIC DATA TRANSMISSION
This technology includes the recordation of all wall thickness data of the pipe, and provides 360 wall thickness readings for each 1/4" CSA slice all along the length of the pipe. One reading for each degree along the circumference of the 1/4" CSA slice. The data is compiled using Technical Industries, Inc., proprietary software in order to display the pipe in 3D virtual imaging. This service is offered in conjunction with Full Length UT TI-18 Visonic™ services.
9. TECHLOG FULL BODY ELECTROMAGNETIC INSPECTION, FOUR (4) FUNCTIONS
Usually used for pipe with wall thickness not to exceed 0.430" using Technical Industries' four-function electromagnetic inspection unit, oil country tubular, in sizes 2-1/16 inch through 13-3/8 inch diameter, can be scanned for longitudinal, transverse and wall thickness anomalies, plus pipe grade verification.
To locate the longitudinal anomalies, a transversely oriented active magnetic field is induced into the tubular to be inspected as the pipe is conveyed through the inspection unit. Transducers, fixed at a ninety-degree (90°) angle as referenced to the magnetic field, detect "flux leakage" caused by any imperfection whose depth and orientation coincide with the longitudinal calibration and are recorded on a strip chart for later investigation.
To locate transverse and three-dimensional anomalies, a longitudinal magnetic field is induced into the pipe body, generating a magnetic field in excess of 850 free air gauss. Eight detection shoes, containing transducers, ride on the outside surface of the tubular being inspected. All "flux leakage" caused by transverse or three-dimensional anomalies are recorded on a strip chart for further investigation.
To examine the pipe wall to determine acceptable wall thickness, a radioactive beam and a detector mechanism are used (gamma ray). Output of this wall thickness detection system is recorded on a strip chart recorder for further investigation.
To verify pipe grade, a system measuring material permeability against a known standard, is used. If a discrepancy is noticed, an audible warning is generated and is followed by manual confirmation of the pipe grade.
10. TECHSCOPE® ELECTROMAGNETIC TRANSVERSE RACK INSPECTION
Eight electromagnetic transducers mounted inside a circumferential aluminum cylinder designed to fit firmly on the outside surface of the pipe, travels along the length of the pipe searching for transverse defects generated by disrupted longitudinal magnetic field, the process is usually used to inspect used drill pipe (To satisfy API RP 7G Section 10 and used drill pipe DS-1 Inspection Category 3, 4 & 5. TH Hill DS-1 Standard).
11. FULL LENGTH OD GAUGE
The entire length of the tube excluding tool joints or connections will receive OD gauge inspection. If abnormal OD is detected, an ultrasonic compression instrument for wall thickness at maximum wear will inspect the area that records the most OD wear, and the readings will be recorded.
12. FULL BODY MAGNETIC PARTICLE INSPECTION
LONGITUDINAL DEFECTS OD OR ID OF THE ENTIRE TUBE EXCLUDING THREADS.
A circumferential field is induced into the pipe to be inspected, using a capacitive discharge system for longitudinal defects of adequate size for the material being inspected. The full length of the tubular is visually checked or the outside for the inside for any discontinuities. Dry iron powder is than applied to the entire outside or inside surface. All powder accumulations caused by "flux leakage" at the site of an anomaly is probed and if insufficient to cause rejection of the material, are removed and the surface contoured.
13. FULL BODY MAGNETIC PARTICLE INSPECTION
LONGITUDINAL OD & ID DEFECTS OF THE ENTIRE TUBE EXCLUDING THREADS.
A circumferential field is induced into the pipe to be inspected, using a capacitive discharge system of adequate size for the material being inspected. The full length of the tubular is visually checked on the inside and outside for any discontinuities. Dry iron powder is then applied to the entire outside and inside surface. All powder accumulations caused by "flux leakage" at the site of an anomaly are probed and if insufficient to cause rejection of the material, are removed and the surface contoured.
14. FULL BODY MAGNETIC PARTICLE INSPECTION
LONGITUDINAL & TRANSVERSE OD DEFECTS OF THE ENTIRE TUBE INCLUDING UPSETS, AND EXCLUDING THREADS.
A circumferential field and a longitudinal field is induced into the pipe to be inspected, using a capacitive discharge system and a DC coil for inducing a longitudinal field of adequate size for the material being inspected. The full length of the tubular is visually checked on the outside for any discontinuities. Dry iron powder is then applied to the entire outside surface. All powder accumulations caused by "flux leakage" at the site of the anomaly is probed and if insufficient to cause rejection of the material, are removed and the surface contoured.
15. FULL BODY MAGNETIC PARTICLE INSPECTION
LONGITUDINAL & TRANSVERSE OD & ID DEFECTS OF THE ENTIRE TUBE INCLUDING UPSETS, EXCLUDING THREADS.
A circumferential field is induced into the pipe to be inspected, using a capacitive discharge system for transverse field, and a DC coil for longitudinal field of adequate size for the material being inspected. The full length of the tubular is visually checked inside and out for any discontinuities. Dry iron powder is than applied to the entire outside and inside surfaces. All powder accumulations caused by "flux leakage" at the site of the anomaly is probed and if insufficient to cause rejection of the material, are removed and the surface contoured.
16. CAMERA
Visual inspection of the inside surface of the tubular, using a camera is similar to camvision. Images can be recorded for later viewing.
17. FULL LENGTH DRIFT IN OR NOT IN CONJUNCTION WITH FULL BODY UT OR EMI
The length of the tube is gauged with the mandrel to determine compliance with API or customer internal diameter specifications. If special diameter mandrel is required, the cost of manufacturing will be re-billed to the client.
18. LAMINATION SCANS
To insure that no injurious lamination is present in the end area of plain end pipe that will later be threaded or welded. Using ultrasonic instrumentation, in conjunction with proper ultrasonic transducer, the circumference of the pipe is completely scanned for one inch from the pipe end.
19. DRY SEA MAGNETIC PARTICLE SPECIAL END AREA INSPECTION FOR THREADED PIPE CRITICAL APPLICATION
The dry special end area inspection is performed on ferromagnetic material. The area to be inspected must be thoroughly cleaned before beginning the inspection process. After a visual thread inspection is performed, a DC magnetic field, properly oriented according to the inspection to be performed, is induced into the pipe. Dry iron powder is applied to the area. Any accumulation of powder at the point of flux leakage, caused by an anomaly, will be probed. Should the anomaly be insufficient for rejection of the material, the imperfection will be removed and the area contoured.
20. DRY SEA MAGNETIC PARTICLE FOR THREADED & COUPLED PIPE NON-CRITICAL APPLICATION
The dry special end area inspection is performed on ferromagnetic material. The area to be inspected must be thoroughly cleaned before beginning the inspection process. After a visual thread inspection is performed, A.C. magnetic field, using a yoke or other instrument properly oriented according to the inspection to be performed, is induced into the pipe. Dry iron powder is applied to the area. Any accumulation of powder at the point of flux leakage, caused by an anomaly, will be probed. Should the anomaly be insufficient for rejection of the material, the imperfection will be removed and the area contoured.
21. DRY SEA MAGNETIC PARTICLE FOR PLAIN END PIPE CRITICAL APPLICATION
The dry special end area inspection is performed on ferromagnetic material. The area to be inspected must be thoroughly cleaned before beginning the inspection process. After a visual inspection is performed, a DC magnetic field, properly oriented according to the inspection to be performed, is induced into the pipe. Dry iron powder is applied to the area. Any accumulation of powder at the point of flux leakage, caused by an anomaly, will be probed. Should the anomaly be insufficient for rejection of the material, the imperfection will be removed and the area contoured.
22. WET SEA FOR THREADED PIPE FOR CRITICAL APPLICATIONS
This inspection process, using finely ground iron powder suspended in a fluid, is used to inspect the ends of ferromagnetic tubular. The area to be inspected must be thoroughly cleaned before beginning the inspection process. This is followed by a visual thread inspection. A magnetic field, whose direction is appropriate for the inspection being performed, is then induced into the tubular. A bath with suspended fluorescent iron particles is then applied to the area viewed under an ultraviolet lamp. Any anomalies found will be probed for depth. In the event the anomaly is insufficient for rejection of the material, the anomaly will be removed and the area contoured.
23. WET SEA FOR PLAIN END PIPE FOR CRITICAL APPLICATIONS
This inspection process, using finely ground iron powder suspended in a fluid, is used to inspect the ends of ferromagnetic tubular. The area to be inspected must be thoroughly cleaned before beginning the inspection process. This is followed by a visual thread inspection. A magnetic field, whose direction is appropriate for the inspection being performed, is then induced into the tubular. A bath with the suspended fluorescent iron particles is then applied to the area viewed under an ultraviolet lamp. Any anomalies found will be probed for depth. In the event the anomaly is insufficient for rejection of the material, the anomaly will be removed and the area contoured.
24. DYE PENETRANT SEA FOR THREADED PIPE
In the event that the material to be inspected is not ferromagnetic and an ultrasonic end area inspection is inappropriate, the use of dye penetrant inspection may be employed. The material is first cleaned over the entire surface to be inspected. A fluorescent dye of the proper type for the material will be applied. Inspection will proceed under ultraviolet light. Anomalies found through this inspection will be probed and removed if their depth is insufficient for the rejection of the material.
25. DYE PENETRANT SEA FOR PLAIN END PIPE
In the event that the material to be inspected is not ferromagnetic and an ultrasonic end area inspection is inappropriate, the use of dye penetrant inspection may be employed. The material is first cleaned over the entire surface to be inspected. A fluorescent dye of the proper type for the material will be applied. Inspection will proceed under ultraviolet light. Anomalies found through this inspection will be probed and removed if their depth is insufficient for the rejection of the material.
26. ULTRASONIC SPECIAL END AREA INSPECTION, TEN INCHES (10") EACH END NOT INCLUDING THREADS
Ultrasonic end area inspection is performed on material that is either non-ferromagnetic or where the customer is concerned about imperfections that are not readily discernable with other inspection methods (i.e., laminations). The entire surface area is scanned, for ten inches from the end of plain end pipe or from the last thread on threaded pipe, using the appropriate transducer coupled to shear wave instrumentation. Imperfections found during the inspection process are further probed to evaluate their severity. If the imperfection is not severe enough to cause rejection of the tubular and it is removable, it is then removed and the area contoured. Includes preparation.
27. CLEAN AND VISUAL THREAD INSPECTION
Threads and shoulders are cleaned and visually inspected for service-induced defects, corrosion, mechanical, or manufacturing irregularities. Thread compound is re-applied, and thread protectors re-installed, when provided.
28. END AREA PREPARATION FOR PLAIN END AND THREADED PIPE
For the greatest part of all the inspections performed by Technical Industries, Inc., it is necessary that the pipe to be inspected be free of any foreign material that could degrade the inspection process. This is especially true for the end area inspection. The preparation process requires that the pipe be cleaned thoroughly for a distance of twenty-four inches (24") from each end of the pipe on both the external and internal surfaces. For threaded pipe, the completion of the process requires a specific compound applied to the threads and the protectors replaced and tightened to the appropriate torque.
29. CLEAN AND REDOPE THREAD
Threads are cleaned and specified compound is applied and the protectors replaced and tightened to the appropriate torque.
30. A.P.I. THREAD GAUGING
Includes the inspection of: Lead Gauge Twice, Thread Height, Taper, Triangle, Make-up, coupling length & pin run out gauge. (No cleaning.)
31. MRP THREAD GAUGING
MRP gauging includes a check of the pitch diameter and verification of the ovality on threaded pipe.
- Several OD readings of box & pin to determine the highest reading & the lowest reading.
- Calculation of the difference between the highest reading & the lowest reading.
- Maintaining the tolerance within the specifications. (No cleaning.)
32. HARDNESS TESTING
Using special instruments, made by Rockwell or other manufacturers, hardness testing will be performed, and the instrument will be used according to manufacturer instructions and specifications to determine the proper hardness of the material.
33. ULTRASONIC WALL THICKNESS SPOT INSPECTION
According to manufacturer instructions and specifications, mechanical, or ultrasonic instruments operated by trained personnel perform wall thickness spot-check, and record readings.
34. DRY SEA BI-DIRECTIONAL TOOL JOINT INSPECTION
A magnetic field is induced into the tool joint using magnetic equipment in separate stages longitudinal and transverse fields. The transverse magnetic particle inspection is performed on the threads, and the longitudinal inspection is performed on the tool joint OD.
35. DRY SEA SLIP & CHAIN AREAS
The OD surface of the slip and chain areas of the pipe will be magnetized for magnetic particle inspection of transverse defects.
36. WET FLUORESCENT BI-DIRECTIONAL MAGNETIC PARTICLE TOOL JOINT INSPECTION
Pin threads & box will be magnetized and inspected for transverse defects, pin & box for OD longitudinal defects. The magnetic field will be oriented twice, once for longitudinal and another for transverse defects, and wet fluorescent fluid will be applied to locate fine defects.
37. WET FLUORESCENT MAGNETIC PARTICLE INSPECTION OF SLIP & CHAIN AREAS
The OD surface will be inspected for transverse defects using a magnetic field oriented for the application; wet fluorescent fluid will be applied to locate fine defects.
38. ULTRASONIC INSPECTION OF TOOL JOINT WELDS
Ultrasonic shear wave instrument will be calibrated, and operated by a trained inspector to detect transverse defects in the weld area of the tool joint.
39. ULTRASONIC BI-DIRECTIONAL END AREA SCAN OF SLIP & CHAIN AREAS
Ultrasonic shear wave instrument will be calibrated, and operated by a trained inspector to detect transverse and longitudinal defects in the slip & chain areas 12" past upset including tool joint weld.
40. ULTRASONIC TRI-DIRECTIONAL END AREA SCAN OF SLIP AND CHAIN AREAS
Ultrasonic shear wave instrument will be calibrated, and operated by a trained inspector to detect transverse and longitudinal defects in the slip & chain areas past the tool joint weld, and compression wave wall thickness instrument will inspect the wall thickness 12" past up-set area including tool joint weld.
41. TOOL JOINT OD MEASUREMENT
To determine OD at the tool joint shoulder width. In order to avoid down hole failure, the tool joint OD will be verified according to API RP7G Section 10
42. TOOL JOINT (Face) VISUAL EXAMINATION
Visual examination of tool joint face excluding threads or tool joint body, the face will be visually examined for damages that could cause seal washout, and eventually failure, inspection performed according to API RP7G Section 10.
43. TOOL JOINT SHOULDER (Face) WIDTH
Measurement of the tool joint shoulder seal, to determine if it is wide enough, and within tolerance for further use.
44. TOOL JOINT WELDING DATE/GRADE MARK EXAMINATION
Performed on pin end only according to API RP7G Section 10.
45. TOOL JOINT CLEAN & VISUAL EXAMINATION
Threads and shoulders are cleaned and visually inspected for service-induced defects, corrosion, mechanical, or manufacturing irregularities, thread compound is re-applied, and thread protectors re-installed, when provided.
46. TOOL JOINT PIN STRETCH INSPECTION
The joint pin is cleared and threads are visually verified to a hand held mechanical thread profile lead gauge, the inspection procedure performed by a trained inspector.
47. TOOL JOINT BOX SWELLING AND MEASUREMENT & COUNTER BORE Qc
A trained inspector will take measurement across the inside bore of the box and compared to API Spec. 7 for possible swelling indication.
48. RSC DIMENSIONAL INSPECTION OF CONNECTIONS
A trained inspector will visually inspect each end and verify tool joint OD & ID, tool joint length, bevel diameter, pin cylinder diameter, thread length, thread profile and hard band measurements. Dimensions to be recorded according to API RP7G Section 10. Does not include cleaning, buffing, solvent, compound, and environmental.
49. REFACING OF ROTARY SHOULDER CONNECTIONS
Technical Industries, Inc., provides trained inspectors with sand paper or lathe type re-facer for single shoulder connecton. Proprietary dual shoulder connection re-facer is available.
50. METAL STAMPING
Metal stamping includes the numbering of each joint, and the marking of the inspection company initials, month and year pipe inspected.
51. HEAVYWEIGHT DRILL PIPE INSPECTION DRY MAGNETIC PARTICLE INSPECTION FOR END AREAS
Dry magnetic particles applied according per Technical Industries, Inc. specifications Inspection Procedures for End Areas are performed on ferromagnetic material. The area to be inspected must be thoroughly cleaned before beginning the inspection process. After a visual thread inspection is performed, a DC magnetic field, properly oriented according to the inspection to be performed, is induced into the pipe. Dry iron powder is applied to the area. Any accumulation of powder at the point of flux leakage, caused by an anomaly, will be probed. Should the anomaly be insufficient for rejection of the material, the imperfection will be removed and the area contoured.
52. HEAVYWEIGHT DRILL PIPE TOOL JOINT BLACKLIGHT INSPECTION
Inspection includes the visual examination and dimensional inspection of the connection, blacklight connection inspection according to Category 3-5. This inspection process includes, using finely ground iron powder suspended in a fluid, to inspect the ends of ferromagnetic tubular. The area to be inspected must be thoroughly cleaned before beginning the inspection process. This is followed by a visual thread inspection. A magnetic field, whose orientation is appropriate for the inspection being performed, is then induced into the inspected tool. A bath with the suspended fluorescent iron particles is then applied and the area viewed under an ultraviolet lamp. Any anomalies found will be probed for depth. In the event the anomaly is insufficient for rejection of the material, the anomaly if accessible will be removed and the area contoured.
53. DRILL COLLARS, KELLYS AND STABALIZERS, FULL LENGTH DRY MAGNETIC PARTICLE INSPECTION & MECHANICAL OPTICAL INSPECTION
Dry magnetic particles according to Technical Industries, Inc. specifications Inspection Procedures for Full Length excluding end areas is performed on ferromagnetic material. The outside surface of the tool is cleaned and visually examined for defects. The inside surface of the tool is examined with proprietary camera or special optical instrument for visible defects. The area to be inspected must be thoroughly cleaned before beginning the inspection process. After a visual thread inspection is performed, a DC magnetic field, properly oriented according to the inspection to be performed, is induced into the pipe. Dry iron powder is applied to the area. Any accumulation of powder at the point of flux leakage, caused by an anomaly, will be probed. Should the anomaly be insufficient for rejection of the material, the imperfection if accessible will be removed and the area contoured.
54. DRILL COLLARS, KELLY AND STABALIZERS, FULL LENGTH MECHANICAL OPTICAL & END AREA INSPECTION
The outside surface of the tool is cleaned and visually examined for defects. The inside surface of the tool is examined with proprietary camera or optical instrument for visible defects, the ends are inspected as described in Dry Magnetic Particle End Area Inspection.
55. DRILL COLLARS AND SUBS
Visual connection, dimensional 3, and blacklight inspection of connections Category 3-5, as described in service line 34.
56. CORE BARRELS MECHANICAL OPTICAL & MAGNETIC PARTICLE INSPECTION
Dry magnetic particles applied according to Technical Industries, Inc. specifications inspection procedures for full length excluding end areas is performed on ferromagnetic material. The outside surface of the tool is cleaned and visually examined for defects. The inside surface of the tool is examined with proprietary camera or special optical instrument for visible defects. The area to be inspected must be thoroughly cleaned before beginning the inspection process. After a visual thread inspection is performed, a DC magnetic field properly oriented according to the inspection being performed, is induced into the pipe. Dry iron powder is applied to the area. Any accumulation of powder at the point of flux leakage, caused by an anomaly, will be probed. Should the anomaly be insufficient for rejection of the material, the imperfection if accessible will be removed and the area contoured.
57. DRILL BIT INSPECTION, MECHANICAL OPTICAL & MAGNETIC PARTICLE INSPECTION
Same as in service line 53 procedure will be applied.